Tuesday, February 4, 2020

Maintenance Tips for High Performance Quick Couplers


Hydraulic quick couplers are an important part of hydraulic circuits in machinery and equipment used for many commercial and industrial operations. The transportation industry, agricultural operations, oil and gas, construction, Earth moving processes and many others require quick couplers to power attachments and make quick changeovers safely.  Hydraulic quick couplings and adapters are designed to perform quick connect and disconnect procedures without the use of additional tools and without leaking. 

Hydraulic fittings under pressure must remain extremely sound to prevent leakage at high pressure which is critical to prevent environmental contamination and safety risks for workers.  Hydraulic fluid can be extremely dangerous to operators if exposed during leaks and may cause catastrophic accidents.  

How to Maintain Quick Couplers for Cost Saving Benefits

Choosing high quality quick couplers is a wise investment as this reduces the chance of work accidents, equipment downtime and the costs for replacement parts.  Improper maintenance, however, may cause accelerated wear and compromise the productivity and efficiency of equipment. Be sure to use quick couplers according the technical data sheet and carry out maintenance activities as directed by the manufacturer.

Here are the most important quick coupler maintenance and cleaning tips to keep your hydraulic fittings in tip top shape for optimal performance:

1) Avoid using in tools on quick couplers that will cause damage
Quick couplers are designed to operate without additional tools as the appropriate internal mechanisms are designed to control pressure and residual pressure.  Therefore, the use of tools may cause a release of pressure that can lead to environmental contamination and safety risks.

2) Use protective caps and clean connection zones
A little maintenance goes a long way to prolong the life and effective performance of your quick couplers.  Use protective caps and clean the coupling zones prior to use for long term durability and high performance. 

3)  Perform the following maintenance checks:
Regular maintenance checks at periodic intervals will help to prevent complications and failures.  Perform the following recommended maintenance checks regularly:
       Thoroughly clean all external components
       Test coupling and decoupling
       Lubricate coupling zones with compatible grease or oil
       Check the seal when coupled and decoupled
       Check for contamination of hydraulic circuit
       Check for proper torque of all adapters

4)  Replace quick couplers when needed
Replace quick couplers when needed to avoid equipment downtime and disruption to daily operations. 

Stucchi Provides Hydraulic Quick Connect Solutions
Stucchi is a leading hydraulic quick coupler supplier with more than 60 years of experience designing and manufacturing high quality, reliable quick couplers.  We excel with process analysis and custom designed solutions to meet your specific requirements.  Our quick connect solutions are delivered with guidance and instructions for proper care and maintenance to achieve maximum results. 

Stucchi offers educational and informative resources as well as troubleshooting of problematic quick connect processes.  We provide high quality quick couplings with exceptional customer service for failsafe, leak free hydraulic connections.  Contact us for more information on selecting and maintaining your hydraulic quick couplers.

Friday, January 17, 2020

Hydraulic Fitting Suppliers with Custom Solutions


Hydraulic quick couplers control the flow and pressure of hydraulic fluid in hydraulic machinery and equipment, preventing leaks and contamination.  Quick connect adapters and fittings are found in a wide range of industrial applications such as agricultural, mobile, construction, oil and gas exploration and many others.  Hydraulic couplers aid the performance and serviceability of various pieces of machinery and equipment.

When retrofitting machines or searching for the best hydraulic connections, it’s beneficial to seek the advice of an experienced hydraulic fittings supplier.  Hydraulic quick coupling suppliers who offer in-depth analysis and custom designed solutions provide the most value to hydraulic applications.  Hydraulic connections custom designed for challenging configurations and processes improve safety and performance.

Custom Hydraulic Design Considerations

When consulting with a hydraulic fitting supplier for custom designed solutions, be prepared to discuss the following important considerations:

       Type of hose – this is important to design the best hydraulic fitting to meet the requirements of specific hoses or tubing
       Temperature compatibility – the temperature of the application must meet hydraulic coupler material specifications for optimum performance
       Maximum service pressure – the flow performance and pressure limitations are needed to design hydraulic solutions which meet pressure requirements
       Material – the quick coupler material must be compatible with all materials and the working fluid of the application
       Multi-coupling – multi-coupling plates drastically improve safety and efficiency in applications with multiple hydraulic lines
       Shut-off mechanism – hydraulic fitting suppliers will need to know if a shut off mechanism is required
       One hand quick connect – requirements for one handed quick connect or quick release is an important consideration when designing quick coupler solutions

Stucchi Offers Custom Hydraulic Quick Coupler Solutions

Stucchi is recognized as a leading global supplier of hydraulic quick couplers and custom designed quick connect solutions.  We offer a vast product line in addition to highly skilled engineers who excel in designing hydraulic solutions to challenging configurations.

Stucchi offers more than 60 years of experience in supplying hydraulic solutions to many industries worldwide.  We provide in-depth process analysis and custom designed hydraulic solutions to maximize efficiency, productivity and safety.  Contact us with your hydraulic connection specifications for custom hydraulic solutions.



Wednesday, January 15, 2020

Oil and Gas Industry Benefits from Stainless Steel Hydraulic Fittings


Despite raised awareness for renewable energy, oil and gas remains the globally predominant source of power generation.  The pressure is on to explore new sources for oil and gas exploration and extraction as many conventional oil and gas reservoirs have become exhausted.  Improvements to the industry have made it possible to prospect areas which were previously not feasible due to harsh temperatures and weather conditions. 

Equipment and technology must support these new, demanding challenges with materials designed to hold up in these harsh environments without limitations. Stainless steel is known for corrosion resistance, although not all stainless steel is made the same.  There are varying levels of Corrosion Resistant Alloys (CRAs) required to meet certain industrial demands. 

Maintaining leak-free hydraulic systems in oil and gas equipment is critical to prevent worker injury and environmental contamination.  Hydraulic fittings engineered with CRAs in the lower range of the spectrum may not be suitable for all applications even though they are made of stainless steel. 

Stucchi Offers Durable Stainless Steel Hydraulic Couplers 

Stucchi is recognized worldwide as an authority and leading supplier of hydraulic adapters and quick couplers, designed to meet demanding and critical applications. We offer stainless steel hydraulic quick couplers with high CRA specifications designed to meet the demands of offshore and onshore oil and gas exploration.  You can find our stainless steel quick couplers in applications worldwide such as oil and gas exploration and extraction, salt water applications and chemical processing. 

We offer a vast product line of hydraulic quick couplers including the IRB Series of quick couplers designed in three various high quality materials and meeting ISO 7241-B standards.  The IRB Series includes:

       IRB – engineered with carbon steel and Nitrile seals
       IRBO – engineered with brass material and Viton seals
       IRBX – engineered with high corrosion resistant 316 stainless steel and Viton seals

We offer skilled process analysis from experienced hydraulic engineers and more than 60 years in business providing reliable hydraulic solutions.  Our high CRA stainless steel hydraulic quick couplers stand up to harsh environmental demands. Contact us to learn how to improve your hydraulic applications with corrosive resistant stainless steel couplers.