Tuesday, February 4, 2020

Maintenance Tips for High Performance Quick Couplers


Hydraulic quick couplers are an important part of hydraulic circuits in machinery and equipment used for many commercial and industrial operations. The transportation industry, agricultural operations, oil and gas, construction, Earth moving processes and many others require quick couplers to power attachments and make quick changeovers safely.  Hydraulic quick couplings and adapters are designed to perform quick connect and disconnect procedures without the use of additional tools and without leaking. 

Hydraulic fittings under pressure must remain extremely sound to prevent leakage at high pressure which is critical to prevent environmental contamination and safety risks for workers.  Hydraulic fluid can be extremely dangerous to operators if exposed during leaks and may cause catastrophic accidents.  

How to Maintain Quick Couplers for Cost Saving Benefits

Choosing high quality quick couplers is a wise investment as this reduces the chance of work accidents, equipment downtime and the costs for replacement parts.  Improper maintenance, however, may cause accelerated wear and compromise the productivity and efficiency of equipment. Be sure to use quick couplers according the technical data sheet and carry out maintenance activities as directed by the manufacturer.

Here are the most important quick coupler maintenance and cleaning tips to keep your hydraulic fittings in tip top shape for optimal performance:

1) Avoid using in tools on quick couplers that will cause damage
Quick couplers are designed to operate without additional tools as the appropriate internal mechanisms are designed to control pressure and residual pressure.  Therefore, the use of tools may cause a release of pressure that can lead to environmental contamination and safety risks.

2) Use protective caps and clean connection zones
A little maintenance goes a long way to prolong the life and effective performance of your quick couplers.  Use protective caps and clean the coupling zones prior to use for long term durability and high performance. 

3)  Perform the following maintenance checks:
Regular maintenance checks at periodic intervals will help to prevent complications and failures.  Perform the following recommended maintenance checks regularly:
       Thoroughly clean all external components
       Test coupling and decoupling
       Lubricate coupling zones with compatible grease or oil
       Check the seal when coupled and decoupled
       Check for contamination of hydraulic circuit
       Check for proper torque of all adapters

4)  Replace quick couplers when needed
Replace quick couplers when needed to avoid equipment downtime and disruption to daily operations. 

Stucchi Provides Hydraulic Quick Connect Solutions
Stucchi is a leading hydraulic quick coupler supplier with more than 60 years of experience designing and manufacturing high quality, reliable quick couplers.  We excel with process analysis and custom designed solutions to meet your specific requirements.  Our quick connect solutions are delivered with guidance and instructions for proper care and maintenance to achieve maximum results. 

Stucchi offers educational and informative resources as well as troubleshooting of problematic quick connect processes.  We provide high quality quick couplings with exceptional customer service for failsafe, leak free hydraulic connections.  Contact us for more information on selecting and maintaining your hydraulic quick couplers.

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