Railroad Hydraulic Hand Tools Maintenance Tips

 

 

Hydraulic hand tools for railroad maintenance of way allow railway workers to perform quick maintenance with powerful tools to keep the tracks in proper working condition. Hydraulic systems are highly sophisticated and power a wide range of machinery and equipment, including hand tools which are transportable for convenient railroad maintenance work. Hydraulic railroad hand tools reduce the physical stress on operators over traditional tools and allow for quick maintenance and repair to prevent train delays.

Hydraulic machinery and equipment including railway hand tools are dependable when regular and thorough hydraulic maintenance is performed. Maintaining hydraulic tools and equipment includes:

 

●       Regularly changing any hydraulic filters

●       Checking hydraulic hoses carefully

●       Checking for any leaking quick couplers

●       Analyzing hydraulic fluid periodically

 One problem that many railway operators experience is difficulty to connect under pressure when hydraulic hand tools are kept in a truck and experience increased pressure due to thermal expansion. When this occurs, most operators attempt to expel any built-up pressure, although a change in quick couplers can significantly improve this process.

Hydraulic Railway Hand Tool Couplers Connect under Pressure

Stucchi offers quick connect solutions for railway hand tools that experience difficulty connecting under trapped or residual pressure or pressure caused by thermal expansion. Our flat face hydraulic quick couplers provide easy connect under pressure with no leak performance. Stucchi’s design of the flat face couplers set the ISO 16028 standard for leak free, dripless connections. This protects the environment with no fluid leaks on the ground and keeps maintenance garages cleaner with no fluid spills when connecting or disconnecting inside.

Troubleshooting Tips for Hydraulic Rail Saws

Hydraulic rail saws can cut through rails with a powerful hydraulic motor that maximizes power while reducing heat and energy waste. Hydraulic rail saws provide quick and accurate setup and feature an ergonomic long saw arm allowing the operator to use in a standing position. For operators experiencing trouble with hydraulic rail saws, some troubleshooting tips include:

 

●       If the saw will not run - a possible cause for this could be that the hydraulic power source is not functioning correctly, hoses or couplers could be blocked, or it could be a mechanical failure. In this case, first check the power source for proper flow and pressure, remove any obstructions, if you suspect mechanical failure have the tools serviced by an authorized dealer.

 

●       The saw runs backwards - if this happens, the pressure and return lines are connected incorrectly. Reconnect the hose connections correctly, the motor shaft should rotate counterclockwise as viewed from the end.

 

●       The saw is cutting too slowly –  this could happen due to high back pressure, a relief valve set too low, or from insufficient fluid flow. Check the hydraulic supply and have the saw serviced if the supply is correct.

 

●       Fluid leakage - this is a sign of seal failure. Do not use the saw in the presence of fluid leakage and have it serviced. Learn about Stucchi’s leak-free quick couplers for railway hydraulic hand tools.

 

●       The saw cuts off center - if the hydraulic rail saws cutting off center and binding, it is likely the bearings are worn out on the link arms, or the cutting technique is incorrect. If the bearings are worn out, have the unit serviced and review proper operating procedures.

Stucchi offers hydraulic quick couplers and adapters for railway hydraulic hand tools that eliminate fluid leaks and connect easily under pressure. Some of our popular quick couplers for railway hydraulic hand tools include:

APM Series - the APM series allows for easy quick connect in any circuit experiencing residual or trapped pressure or pressure due to thermal expansion. The APM flat face quick coupler connects easily by hand without any fluid leaks.

FIRG Series – This flat face quick coupler series is the original iso 16028 interchangeable coupling, with an integrated sealing mechanism that significantly reduces premature wear as well as provides no leak performance.

Stucchi has been an industry-leading hydraulic specialist for more than 60 years, offering innovative, first to market product solutions to a wide range of industries and applications. We provide solutions to the railroad industry with hydraulic solutions for hand tools, auxiliary quick couplers for railway excavators, and quickset up of railway cranes. Contact us to learn more about the many quick couplers and multi-coupling plates that help to keep America’s rails operational while improving safety and efficiency of railway maintenance processes.

This article was previously published at: https://www.stucchiusa.com/blog/railroad-hydraulic-hand-tools-maintenance-tips/

Why a Self-Contained Trash Compactor is Good for Business

 

Self-contained trash compactors are some of the most popular types of waste compactors in industry and business use today for the many benefits they provide. Self-contained compactors help to maximize safety and cleanliness for businesses, provide cost-effective waste management, flexibility, and versatility for use across a broad range of industries. 

Self-contained compactors are different from stationary models because the container and the compactor are permanently attached as one unit. When it gets full, it is loaded onto a truck for transportation to a recycling center or a landfill.

Self-Contained Compactors Maximize Safety and Cleanliness

Self-contained compactors tightly contain trash including liquid waste for a battle for wet waste streams. Self-contained, sealed trash compactors feature a drainable sump that separates and contains liquid waste to reduce exposure to potential bacteria, an unsightly mess and foul odor. This cleaner disposal of wet waste helps to provide a more pleasant environment for businesses.

A self-contained compactor also eliminates any type of scavenging that occurs through waste bins, for a cleaner and safer environment.

Increased Durability With Low Repair Cost

Business owners enjoy a durable waste management solution with self-contained compactors which rarely break down or experience any downtime. One of the largest contributors to downtime of self-contained compactors is not a mechanical error at all, but rather a driver error that involves the hydraulic hoses. Self-contained compactors operate with hydraulic power which is powerful, efficient and safe when all protocols are followed.

When the waste hauler loads the compactor onto their truck, the hydraulic hoses must be disconnected from the hydraulic power unit prior to driving off. There are occurrences where drivers may simply forget to unhook the hydraulic hoses which can create a lot of problems with spilled hydraulic fluid on loading docks, damaged hydraulic power units or electrical panels.  There is a solution that can be incorporated to protect self-contained compactors which is a Compactor Break Away Safety System, C-BASS, developed by Stucchi, hydraulic specialists recognized worldwide.

Protecting your compactor with the C-BASS solution mitigates risk against damage to your compactor, your business and your reputation.

Versatility Across Many Industries and Sectors

Self-contained trash compactors are the ideal waste management solution for many types of businesses across a broad range of industries and sectors. Whether disposing of dry or wet waste, self-contained systems are ideal for improved sanitation and pest control. Many businesses and facilities benefit from this workhorse of waste disposal such as:

 

●       Manufacturers and industrial operations

●       Retail stores and shopping malls

●       Restaurants

●       Hospitals

●       Hotels

●       Apartment complexes

●       Multifamily residences

All these types of businesses and properties benefit from clean, efficient, and sanitary trash disposal.  Self-contained compactors provide secure and efficient waste disposal to keep properties cleaner and safer in nearly any environment.

Whether you decide to lease or own your self-contained compactor, speak with your waste management provider, and contact Stucchi to protect your self-contained compactor against damage and downtime.

Stucchi is recognized nationally and internationally with over 60 years of experience in providing hydraulic solutions to many industries and applications. When our customer asked for a solution to protect their compactors against damage, a more common occurrence than many realize, we developed the C-BASS solution to protect any self-contained compactor.  Self-contained compactors are a good idea for many businesses, protect yours with the C-BASS solution.

This article was previously published at: https://cbass.info/blog/blog/why-a-self-contained-trash-compactor-is-good-for-business-2/