Tuesday, December 17, 2019

Why High Quality Quick Couplings Reduce Risk


High quality quick couplings make the difference between smooth running, functioning equipment and catastrophic, costly losses. Industrial machinery and equipment powered by hydraulic systems require quality hydraulic quick couplers to maintain reliable connections. The connection point is the most sensitive area in hydraulic systems and requires reliable quick couplers to maintain optimum fluid control and pressure. 

In industry sectors such as oil and gas extraction, agricultural and many industrial applications, you must rely upon your equipment to meet operational goals in a safe working environment.   Sealing off the hydraulic system with leak free hydraulic quick couplers is mandatory to meet business objectives without unexpected, devastating losses.

Reduce Risk with Reliable Quick Couplings

Quick couplings must provide reliable connections to protect the hydraulic circuit of machinery and equipment even when under strong mechanical stress. Accidents caused by hydraulic quick coupler failure puts the company at risk for devastating financial and safety related losses.  Potential risks associated with quick coupler failure include: 

  • Financial losses - unexpected equipment downtime can result in tens of thousands of dollars in lost productivity.
  • Safety losses - Hydraulic fluids, when heated and pressurized, can result in serious physical injury and even fatal outcomes. Accidents in the workplace can result in devastating losses to a company, with immediate and long-term financial losses. 
  • Loss of reputation - Injuries and accidents in the workplace can ruin a company’s reputation and just one environmental accident can ruin a good reputation that took decades to build. Hydraulic failure can ruin a company’s reputation with current and potential new clients, having long-term negative effects.
  • Environmental contamination - hydraulic failure resulting in fluid leaking into the ground, groundwater and bodies of water can cause irreparable damage to natural resources. Contamination of the soil in farming and agricultural applications causes additional, devastating financial losses.
  • Costs of repair and replacement - hydraulic fluid contamination can damage the hydraulic circuit on machinery and equipment and further damage mechanical components, requiring costly repairs or replacement of equipment.
A company can protect their investments, their employees and their reputation by choosing quality hydraulic quick couplings for all hydraulic machinery and equipment. Consult with an experienced hydraulic quick coupling expert to be sure that your quick couplers meet your application requirements. Stucchi offers a vast product line along with custom designed quick coupler solutions based on your specific application and environmental requirements. 

Stucchi offers hydraulic quick coupler solutions which improve operational and safety goals while reducing risk. We provide a wide selection of high quality quick couplers designed to improve overall business operations. Contact us to speak with an engineer and learn how to improve your hydraulic application with high quality quick couplers.

Tuesday, December 10, 2019

Reduce Contamination with Flat Face Quick Couplings


Modular machinery and equipment utilize hydraulic systems to power various attachments for versatility. Earthmoving machines such as a mechanical boom that can be outfitted with various buckets and grippers or skid steer equipment which powers various excavators, backhoes and other attachments provide cost efficient operations by managing the entire worksites with various hydraulic accessories.  Flat face quick couplings play an important role in maintaining hydraulic systems with optimum pressure and leak free performance.

It is important to maintain a tight seal when hydraulic lines are subjected to mechanical stress and working pressure.  The ability to quickly couple and uncouple hydraulic lines is also important to maintain productivity, especially when frequent changeovers are required. Frequent quick coupling and uncoupling of various attachments provides more opportunity for hydraulic fluid leaks, contaminating the environment and the hydraulic system.  

Risks of Contamination to Hydraulic Systems

When disconnecting hydraulic lines, both the male and female quick connect ends become an entry point for contamination to the hydraulic system. If dirt, foreign material and impurities become deposited on the connector end, it can enter the hydraulic system and be transported along with hydraulic fluid to mechanical components. This contamination can damage the pump or various other mechanical components including the structure itself. 

Impurities which are known to contaminate hydraulic systems include:

  • Air:  Air inclusions can sometimes dissolve in the flow unlike contamination from solids or chemicals. In instances where air contamination does not dissolve, however, this can create an imbalance in pressure and temperature. Air contamination can create dangerous situations with loss of control over the entire system.
  • Chemical: a water contamination can completely alter the composition of hydraulic fluid and reduce the ability of the hydraulic system to produce power.  Water contamination can also form ice in low-temperature applications which leads to dangerous obstructions or creates unintended chemical reactions which lead to rust and damaged components. 
  • Solids: solid traces of dust and dirt increase friction and compromise the integrity of hydraulic fluid in the entire circuit. This reduction in lubrication can lead to premature wear and tear of components, equipment malfunctions and even structural damage to machinery.
As you can see, it is extremely important to prevent contamination to hydraulic systems by maintaining efficient and leak free quick couplers. Flat face quick couplers and adapters provide quick coupler solutions with a contamination proof hydraulic system, protecting the environment and preventing circuit contamination.  

Stucchi offers a wide selection of flat face quick couplers, threaded flat face quick couplers and a vast product line to meet the demands of high-pressure, critical applications. We analyze your process and provide quick coupler solutions to minimize risk for contamination while improving efficient quick coupler operations. For more than 60 years, our experienced technical team has provided safe, efficient and leak free quick connect operations to a wide range of industries.

Stucchi is recognized as a leading global supplier and authority on hydraulic quick connect solutions. We excel at problem solving and improving hydraulic operations for efficiency and safety. Contact us to learn more and to speak with an engineer about improving your hydraulic systems with leak free and efficient quick coupler solutions.

Tuesday, December 3, 2019

Increase Agricultural Equipment Performance with Flat Face Couplings


Machinery and equipment found in a wide range of industry sectors utilize hydraulic systems with quick couplings. Agricultural equipment such as Earth moving machinery, forestry machinery, vehicles with trailers, skid steer and various other types of equipment rely upon hydraulic quick couplings for safety and performance. Quick couplings provide an important role with versatility to meet a wide range of needs in various operating conditions. 

Flat face quick couplers provide many benefits to agricultural equipment and processes by improving equipment performance, improving operator safety and eliminating environmental contamination. Flat face quick couplings are efficient with quick coupling and uncoupling operations and feature special gaskets, spring mechanisms and safety locks which can completely eliminate fluid loss when disconnecting male and female couplers.

Flat face quick couplers provide many benefits to a wide range of industry sectors which include:
  • Flat face design facilitates cleaning of quick couplings
  • Maintaining optimum hydraulic pressure in machinery and equipment
  • Improving safety by preventing exposure to hydraulic fluids
  • Reduces costs linked to hydraulic fluid loss
  • Eliminates environmental contamination which is even more important in agricultural processes where the land provides valuable resources
  • Promotes quick and efficient operations without the use of special tools and procedures
Flat face quick couplers are becoming more popular in the agricultural sector due to these many benefits and are commonly replacing previously used poppet style hydraulic couplers. Poppet style couplers promote quick coupling and uncoupling of lines, although do not typically provide the same leak free performance of flat face quick couplings. 

Flat face quick couplings are recognized in the farm and agricultural machinery sector as an improvement in technology providing many advantages with hydraulic solutions. There has not been the standardization of international governing regulations as is found in other sectors which is why manufacturers of farm equipment are working to have flat face couplings recognized in the farm equipment sector through specific ISO standards.

Stucchi Offers Flat Face Quick Coupling Solutions

Stucchi is recognized as a leading global supplier of hydraulic quick connect products and solutions for a wide range of industry sectors. We specialize in process analysis, with vast experience and skilled expertise in developing the right hydraulic solution for your equipment. We offer a wide range of flat face quick couplings including ISO 16028 couplers, threaded flat face couplers, poppet style, multi-coupling plates, high-pressure quick couplers, hydraulic adapters and more.

Stucchi has been providing hydraulic solutions to many industry sectors for 60 years. We are recognized as an authority and leading supplier of hydraulic quick couplers including custom designed solutions to meet specific or challenging configurations. Contact us for more information and to find the right hydraulic quick couplers for your application.