Showing posts with label Hydraulic Quick Couplers. Show all posts
Showing posts with label Hydraulic Quick Couplers. Show all posts

Thursday, July 15, 2021

John Deere Auxiliary Hydraulic Kit


Several land management companies and mulching operators, specifically those using a compact track loader or a skid steer equipped with a mulching head or other attachments, experience shortcomings with the OEM equipped couplers. Stucchi offers a solution with auxiliary hydraulic kits and brand specific solutions such as John Deere auxiliary hydraulic kits.

SHORTCOMINGS WITH OEM EQUIPPED COUPLERS

Several issues can arise when changing out attachments such as a mulching head, bucket and grapple, brush saw or mower. Common shortcomings with OEM standard couplers include excessive heat build up. Many high flow skid steers have increased the available flow over the years to better suit a ¾” size hydraulic line and coupler, the most OEM supply couplers are still ½” in size to be compatible with the majority of the attachment market. Many OEMs have increased the supply tubing to ¾” but not the ½” coupler body size. This is often the cause of high operating temperatures and overheating. Increasing the body size of the auxiliary hydraulic coupler decreases the pressure loss in the coupler.

Another common problem is connect under pressure valve failure. An OEM equipped coupler can fail in a couple different ways, changing the residual pressure relief design often times provides the solution. Upgrading your auxiliary hydraulic couplers to threaded flat face or a manual relief lever like Stucchi’s Saturn Block helps to solve this problem and power your equipment and attachments without overheating.

When operating in thick brush or vegetation, accidental actuation of the relief is possible which exposes the drain line to system pressure. If the case drain is connected the system pressure spike on the drain causes it to be susceptible to seal failure from over pressure.

SOLUTION FOR JOHN DEERE AUXILIARY HYDRAULIC KITS

It has always been a challenge to attach implement hydraulic hoses and have them installed correctly and in a timely manner. Knowing exactly what type of auxiliary hydraulic kit is required for compatibility with your equipment and attachments can be difficult. Stucchi offers assistance when attaching implement hydraulic hoses where multiple connections are required for using harvesting equipment, large planters, seeders, mulching heads, etc.

OEM construction equipment often comes with Faster casted products and while there are several different styles based on specific OEM brands, the connect under pressure couplers are common between castings. Stucchi has developed an adapter to thread into the Faster casting with a ¾” male ORB threaded flat face coupler with connect under pressure capabilities with the VEP Series or VP Series.

The Stucchi Saturn Block helps to convert the John Deere 333G machine with a bracket to make clearance for the relief valve.

Watch this video on How to Upgrade Your John Deere 333G Skid Steer Auxiliary Hydraulics to High Flow For Demanding Applications Such as Mulching.

Our hydraulic specialists can assist with various equipment such as a utility tractor like the John Deere 3032E auxiliary hydraulics or a John Deere 333G CTL.

Stucchi offers auxiliary hydraulic solutions for John Deere equipment and other brand equipment such as Kubota, Bobcat, ASV and others. Our hydraulic solutions provide many benefits to machine operators which prevent equipment overheating, unnecessary downtime and costly equipment damage that can occur when excessive heat causes fire.

Stucchi is a leading provider of hydraulic solutions for all types of mobile and agricultural equipment. We offer brand specific solutions to keep your equipment on the road, in the field and operational with maximum capacity. Contact us with any questions on converting your equipment with any brand or John Deere auxiliary hydraulic kits.


This article was previously published at https://www.stucchiusa.com/blog/john-deere-auxiliary-hydraulic-kit/

Wednesday, August 21, 2019

Design Considerations for Custom Hydraulic Quick Couplers


Hydraulic quick couplers provide quick and easy connection and disconnection of hydraulic fluid lines while providing optimum fluid control and preventing leaks. Hydraulic quick couplers are used in a multitude of industries and applications both stationary and mobile such as:

  • Construction
  • Agricultural
  • Industrial
  • Mobile equipment
  • Skid steer equipment
  • Oil and gas industry
Hydraulic fittings aid these industrial applications and many others by simplifying quick connect and quick release processes to improve serviceability and performance. Hydraulic quick coupler suppliers that provide custom designed quick connect solutions provide value to OEMs large and small. Quick coupler solutions designed to your specifications improve performance, safety and efficiency.

There are several factors to consider when choosing or designing custom hydraulic fittings.  Be sure to discuss the following considerations with your hydraulic quick coupler supplier:

Temperature compatibility - the operation temperature of your application is an important consideration to ensure that your hydraulic fitting material provides optimum performance.

Maximum service pressure - hydraulic fitting engineers must know the pressure limitations and flow performance required of equipment to determine the optimum hydraulic quick coupler solution.

Type of hose - the type of tubing or hose will connect to the hydraulic fittings is an important factor in designing the best hydraulic solution.

Material selection – the type of material that your hydraulic quick coupler is manufactured with is a critical consideration as all materials must be compatible with the working fluid.  Stainless steel, carbon steel, 316 stainless steel and various surface options such as zinc plating and QPQ plating are some quick coupler material options to achieve maximum corrosion resistance and fluid control depending upon the application.

Multi-coupling requirements - multiple hydraulic lines may be combined onto a multi-coupler plate to simultaneously couple or uncouple multiple lines at once. Multi-coupler plates are proven to significantly increase efficiency, productivity and safety where multiple or large diameter lines are used.

Shutoff mechanism - an important factor is whether a shut off mechanism is required. Some processes to utilize a shut off mechanism to maximize flow capacity.

One handed operation - specify whether the quick connect or disconnect with one hand is required.

Stucchi Offers Custom Designed Hydraulic Quick Couplers

Stucchi is synonymous with hydraulic quick coupler solutions, offering a vast product line and custom designed quick couplers. We provide process analysis, problem solving, technical support and custom designed hydraulic solutions.  We partner with you to analyze all critical factors and develop the hydraulic quick connect solution which improves equipment uptime, efficiency and safety.

You can rely on our hydraulic solutions to reduce reportable work injuries, lockout tag incidents, environmental contamination and unplanned equipment downtime.  We offer a vast product line of flat face and threaded couplers, multi-coupling plates, poppet interchange couplers and more. Contact us to learn how to improve your hydraulic application with custom designed quick connect solutions.


Monday, August 5, 2019

Hydraulic Poppet Valves for Quick Connect Solutions


Threaded hydraulic poppet valves provide quick connect solutions to open or closed center hydraulic systems with directional control. Threaded poppet couplings provide a tight seal when operating pressure or residual pressure increases on one side. Positive stop valving to prevent flow checking for a tight seal even with increasing pressure.

The mechanical connection of a threaded coupling combined with the hydraulic poppet style valve provides hydraulic solutions in heavy duty, rugged applications. Poppet couplers are found in many extreme off road applications, heavy duty service and construction equipment processes.  Poppet valves provide efficient and time-saving quick coupler solutions when switching out various equipment lines.

Choosing the right hydraulic quick couplers and valves is critical to achieving maximum efficiency and safety as well as optimal fluid control. Consult with an experienced hydraulic quick coupler specialist to be sure that you choose the best hydraulic couplings for your process.  

Stucchi Offers Quick Coupler Solutions for Any Hydraulic System

Stucchi has decades of experience in providing quick coupler solutions which meet the demands of your application.  We analyze your process and determine the best hydraulic couplings to improve your process and overall business operations. Right hydraulic quick couplers provide leak free fluid control with safe and efficient quick connect and quick disconnect. Our hydraulic multi-coupling plates are proven to significantly improve efficiency and safety where multiple lines are used. 

VOF - a compact poppet valve with high resistance to pressure, designed to reduce pressure drop and turbulence. 
VOFX – a compact hydraulic poppet valve with 316 stainless steel for increased resistance to corrosion. 
WING STYLE - rugged wing nut to connect under pressure with minimal spillage and air inclusion
VR - a German rugged screw coupling
VD - a European-style poppet screw coupling
Stucchi offers these threaded hydraulic poppet valves and a wide selection of hydraulic quick couplers for reliable, leak free connections.  We offer a vast product line of flat face couplers, threaded couplings, high pressure couplings, multi-coupling plates, poppet valve and threaded poppet valve quick couplers along with custom designed solutions.

Stucchi is synonymous with hydraulic coupler solutions, providing durable, reliable and leak free connections for nearly 60 years. Our skilled engineers are the best in the business, offering custom design solutions to meet your specific needs. Contact us to speak with an engineer and find out how to improve your hydraulic quick connect application.